OK...It's good to know that I've only delved into messing 1 zz up, so I definitely must bow to someone with your experience (man I wish I had the time to mess up more !!!).
As far as the PCB stinking...that's a pretty strong statement. Yes, as far as pushing out total current to the motor, it stinks, but when I examine the soldeiring joints themselves, they look pretty good to me (don't have a Bit to compare against as far as quality is concerned, though, only a Panther and Shen Qi Wei).
I could probably do the switch (although those steering wires are pretty hairy), but one thing has peaked my curiosity...
I have read a thread started by Namura about the current measurents out the back end (

), and a couple of the HC e-whizes seem to think that the current is being pulse modulated.
Why? Maybe Ka Wah has something up their sleeves in the future for that? I've noticed the "Turbo" on the Xmitter IC, and there are a couple of other things which are just lost in space. I started another thread about this, to find out whether there are any advantages regarding PM, but no one has answered.
The current I got off of the zip was between 70 an 110 mA, but off the clone was a solid 291 mA!!! (yup, that could power two zip motors).
Do you have any ideas on that? Or am I totally off the wall with my thinking (since I am not an EE, each thread that gets tech here fries ~ 1% of my brain cells, but since only 10% being used, I've got 90% to waste!!!)