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Where did you cut the chassis?
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This depends on which chassis you are cutting. Reg Zip or SE and whether you intend to use the charging contacts on the chassis.
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What kind of glue did you use?
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I prefer to use superglue combined with sheet styrene to fill the gap.
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Did you have to cut & splice wires?
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Again, this would depend on how far you want to stretch the thing. Everything should be OK except you may have to lengthen the steering wires.
None to speak of. It's pretty straight forward. Slice her in two. Spread her apart. Glue a section in the center. Fill, sand, and paint black.
Whatya makin by the way?